Development and Characterization of Densified Biomass-plastic Blend for Entrained Flow Gasification
The main objective of the proposed work is to utilize the existing thermogravimetric analysis (TGA)-mass spectrometer (MS), 1.5” drop tube furnace, 1 ton per day (TPD) coal gasifier and high pressure extruder to develop and study a coal/biomass/plastic fuel with a surface area less than 10 m2/m3 that is suitable for oxygen-blown entrained flow gasification with slurry feed. Conventional biomass pretreatment has been limited in application to fluidized-type or moving bed-type gasifiers due to the high-water uptake by porous biomass containing hydroxyl groups during the conventional slurry preparation resulting in a highly viscous, unpumpable slurry. To address this issue, biomass will be processed with coal and plastic for densification and to remove or encapsulate the hydroxyl groups at the lab-scale using either a hydraulic press or by extrusion co-processing. Upon a preferable production process and operating parameters being identified, approximately 600 kg pine wood-plastic fuel will be prepared for lab-scale studies with/out coal on grindability; slurryability and stability while considering different gasification kinetics between plastic/biomass and coal. Lastly, testing will be conducted with an acceptable coal/biomass/plastic slurry in the 1 TPD opposed multi-burner entrained flow gasifier for investigation on burner atomization, carbon conversion, syngas composition, slag characterization, and practical operations. The lab-scale data and experience obtained from this project will further encourage the development of technologies and commercial approaches to enable a hydrogen-based energy economy while achieving net-negative CO2 emissions through gasification of coal, biomass, and carbonaceous mixed wastes such as plastics.
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